The Crossover Clamp secures two messenger cables together where they cross at right angles in overhead power distribution and broadband network infrastructure. The hardware maintains proper alignment and separation of perpendicular crossing strands while preserving stable electrical continuity and mechanical support in messenger-supported systems.
The clamp features tapped plates that eliminate loose nuts during installation, enabling efficient field assembly. High-strength bolts, typically 3/8-inch diameter oval neck or hex bolts, thread directly into the clamp body to handle perpendicular crossings without exerting excess clamping pressure on the strands. The design accommodates 1/4-inch strand sizes.
Constructed from stamped steel, such as American Iron and Steel Institute (AISI) 1008, the clamp receives galvanization for corrosion resistance. Hot dip galvanizing meets American Society for Testing and Materials (ASTM) A-153 specifications, while mechanical galvanizing conforms to ASTM B695, Class 50, Type 1, ensuring durability across various environmental conditions.
Manufacturing follows communications industry specifications and ASTM standards for mechanical performance and corrosion protection in overhead applications. Standard packaging includes cartons of 50 pieces, with distributor-based procurement options available.
Leading Crossover Clamp Wholesaler
RaxPower is a manufacturer of crossover clamps that prevent electrical circuits, short circuits and damages to the conductors. With over 21 years of experience as China’s leading pole line hardware supplier, we specialize in R&D, production, and sales, offering innovative and efficient solutions for power installations.
Crossover clamps, also known as crossover connectors, are used to connect or splice together two crossing conductors in overhead power distribution systems, ensuring secure and reliable electricity transmission.
Key features of our crossover clamps include:
- Versatile Design: Accommodates crossing conductors at different angles and orientations.
- High Strength: Constructed from durable materials with hot forging technology for greater strength and accurate sizing.
- Secure Connection: Features bolts and fastening mechanisms for stable electrical connection.
- Corrosion Resistance: Hot-dip galvanized with smooth, bright surfaces, mean coating thickness over 85 microns.
- Easy Installation: Designed for efficient assembly with standard tools, minimizing downtime.
- Compatibility: Suitable for various conductor sizes and types.
- Reliability: Ensures continuous power transmission with minimal downtime.
The importance of quality is underscored by real-world examples. A power outage in Hodgenville, Kentucky, on March 1, 2017, was caused by a defective crossover clamp, highlighting the critical need for rigorous quality control. At RaxPower, guided by the principle “quality is life, reputation is base,” we employ strict measures including raw material selection, multi-stage testing, and load tests to ensure 100% quality and accountability.
As a reliable partner, we ensure timely delivery and unmatched service. Dive into our crossover clamp product line and transform your power installations.
| Specification | Value |
|---|---|
| Material | AISI 1008 Steel |
| Finish | Hot dip galvanized per ASTM A-153 or mechanical galvanized per ASTM B695, Class 50, Type 1 |
| Strand Size | 1/4 inch |
| Bolt Size | 3/8 inch diameter |
| Bolt Type | Oval neck or hex |
| Standards | ASTM A-153, ASTM B695 |
| Packaging | 50 pieces per carton |
| Applications | Overhead power distribution, broadband network infrastructure |
| Features | High strength construction, tapped plates eliminate handling of loose nuts, ensures proper alignment and separation of perpendicular crossing strands, maintains electrical continuity and mechanical support |
Frequently Asked Questions (FAQS)
What is a crossover clamp used for?
Crossover clamps secure messenger cables that cross each other at right angles in aerial construction, specifically at mid-span locations to clamp two perpendicular strands together for overhead power distribution systems.
What strand sizes and materials are compatible with this clamp?
The clamp fits 1/4″ strand size, with some models accommodating 1/4″ to 3/8″ strands. It is constructed from steel (such as AISI 1008) and finished with hot-dip or mechanical galvanization per ISO 1461 for corrosion resistance. High-strength bolts (1/2″ oval neck or 3/8″ diameter) are included, threaded directly into tapped plates.
How is installation performed and why is it safer?
Position the clamp over crossing strands and secure with the provided bolts. The tapped plate design eliminates loose nuts, allowing quick installation with standard tools while reducing the risk of dropped components during aerial work.
What quality control and testing ensure reliability in demanding environments?
Each clamp undergoes raw material selection, load testing, and gauge testing per IEC 120 standards. Independent verification through SGS testing confirms that our high-strength materials and rigorous multi-stage quality checks deliver durable, consistent performance in harsh conditions across all production batches.
Can you handle large orders and meet critical project deadlines?
Our extensive manufacturing facilities, automated processes, and experienced logistics team enable us to manage bulk orders efficiently and guarantee on-time delivery for your project schedules.
What is the packaging and weight?
The clamp is packaged 25 units per carton, with each unit weighing approximately 1.3 pounds.
Get A Quick Quotation Today
