The False Dead End is a mechanical component for overhead transmission and aerial construction that enables false dead-ending of strand without terminating it. It creates the appearance of a termination point while allowing the line to continue, facilitating directional changes in scenarios such as slack span construction, transitions between short and long spans, and when a long span sits between adjacent short spans.
The component features fast, safe, and economical application with tool-free installation. Its pre-formed design allows straightforward deployment by field personnel, reducing setup time while ensuring secure attachment. The False Dead End holds the same published rated breaking strength as the strand it supports, maintaining the mechanical integrity of the installation without compromising load capacity.
Material composition typically includes galvanized steel or zinc matching the supported strand for compatibility. The galvanized coating provides corrosion resistance and durability in outdoor conditions, with some versions meeting American Society for Testing and Materials (ASTM) A475 Class C standards. Common models include 36-inch lengths for 1/4 inch strand sizes with color coding such as yellow for identification.
RaxPower False Dead End Wholesaler – Leader in Transmission Line Hardware
RaxPower is the leading manufacturer of pole line hardware, street light arm, transmission line clamp, suspension clamp, ADSS/OPGW accessories in China. The False Dead End is a mechanical component designed for overhead transmission systems that provides a fast and economical method for false dead-ending strand without terminating it.
Made from high-quality galvanized steel and zinc materials, the False Dead End matches the strength characteristics of the strands it supports, ensuring performance derived from its superior material composition. This versatile component eliminates unbalanced loading of poles and can be configured using various combinations to apply proper tension to the messenger.
Installation requires no specialized tools, making it highly practical for field applications. When installing a False Dead End, the component works by creating intermediate support points while maintaining the messenger’s electrical continuity through bonding. The system includes essential elements that work together to ensure proper tension distribution and mechanical stability.
Key features of the False Dead End include:
- Tool-free installation for quick deployment
- Maintains same breaking strength as supported strand
- Multiple configuration options for different applications
- Pre-formed design for consistent performance
- Superior corrosion resistance with galvanized coating
| Parameter | Value |
|---|---|
| Strand Size | 1/4 in |
| Mean Diameter | 0.240 in |
| Length | 36 in |
| Color Code | Yellow |
| Material | Galvanized Steel or Zinc |
| Finish | Galvanized |
| Breaking Strength | Holds same published rated breaking strength as strand |
| Installation | No special tools needed |
| Standards | ASTM A475 Class C, SCTE, UL |
| Strand Type | 7W Strands |
| Lay Direction | Left hand lay |
Frequently Asked Questions
What is a false dead end?
A false dead end is a mechanical component for overhead transmission systems that provides a fast and economical method for false dead-ending strand without terminating it. It creates a visual dead end on a line that actually continues, helping to discourage climbing by humans and animals and allowing the line to change direction smoothly.
What are the common applications of false dead ends?
False dead ending is used in aerial construction when slack span construction is used, the lead changes from short span to long span construction, or a long span falls between adjacent short spans. They are employed in overhead power transmission lines, telecommunications, and urban infrastructure to manage tension and support cables, including specialized applications such as ADSS and OPGW fiber optic cable systems.
What are the key features and specifications of false dead ends?
Key features include tool-free installation for quick deployment, pre-formed design for consistent performance, and superior corrosion resistance with galvanized coating. They maintain the same breaking strength as the supported strand and are made from galvanized steel or aluminum alloys for durability. Available in various strand sizes (1/4″, 5/16″, 3/8″, 7/16″, and 1/2″) with corresponding lengths (36-50 inches) and color codes (yellow, black, orange, green, and blue) for easy identification.
How is a false dead end installed?
False dead ends are designed to be applied without any special tools, making installation fast, easy, and safe. They can be configured using various combinations of strand vises, strand grips, and guy clamps to apply proper tension to the messenger.
How do you ensure that your false dead ends meet reliability and compliance standards for critical grid applications?
Our false dead ends are manufactured using hot forging technology for greater strength and accurate sizing. We employ strict quality control measures, including multi-stage testing such as load tests and gauge tests per IEC standards. Our products have passed SGS tests and evaluations by authoritative research institutes, ensuring full compliance with industry standards like ASTM and UL where applicable.
How do your manufacturing processes enable cost savings while maintaining consistent quality for OEM clients?
Our false dead ends are produced using economical methods like preformed design and tool-free installation, reducing labor costs. We leverage automated manufacturing and hot-dip galvanization with controlled processes to minimize waste and ensure smooth, bright finishes without defects. Rigorous quality checks, including raw material selection and twice-reviewed packing, guarantee 100% quality consistency, providing significant cost savings without sacrificing reliability or performance.
What is your capacity for handling large bulk orders and ensuring on-time delivery for project-based needs?
We have extensive production capabilities with 17,000 square meters of workshops and 5,000 square meters of warehouses, supported by over 170 employees including 80 workshop workers. Our use of automatic machines and semi-automatic molds ensures accurate sizing and uniform product quality, facilitating efficient mass production and reliable on-time delivery for large-scale projects.
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